EM 385 2024

EM 385-1-1 2024 Manual Update: What You Need To Know

USACE safety requirements update

Understanding the 2024 EM 385-1-1 Manual Update

The U.S. Army Corps of Engineers issued the 2024 edition of its EM 385-1-1 Safety and Health Requirements Manual, effective March 15, 2024. It superseded the 2014 edition and includes significant changes relevant to safety management on USACE and other government construction projects where the manual is incorporated into the contract.

2024 edition · Effective March 15, 2024
Why the update matters Contractors should compare their existing safety processes, plans, training records, and site controls against the updated manual.
Who should review it Project managers, SSHOs, supervisors, Competent Persons, Qualified Persons, QC personnel, and workers may each have responsibilities affected by the project requirements.
Training is role-specific 16-, 24-, 40-, and 8-hour courses can support different needs, but the contract and assigned role determine the training or qualifications required.
Important: completing an EM 385 course does not by itself confirm compliance with every contract requirement. Review the project’s APP, AHAs, role assignments, and any direction from the contracting authority. See our guides to EM 385 project roles and training options for practical context.
EM 385 1-1 2024 What's New?
EM 385 1-1 2024 What’s New?

2024 manual changes

What Is New in the 2024 EM 385-1-1 Manual?

The 2024 edition reorganises the manual into 37 focused chapters and brings several newer work activities and safety-management expectations into a clearer structure.

Each chapter follows a more consistent format, helping readers locate relevant personnel-training, planning, and minimum-requirement information more quickly. The practical impact will vary by project scope, contract language, and the hazards involved.
Chapter 23

Rope Access

Addresses safety protocols, planning, equipment, and personnel considerations for work that uses rope-access techniques.

Chapter 33

Uncrewed Aircraft Systems

Introduces safety expectations for drone or uncrewed-aircraft operations undertaken within the scope of covered projects.

Chapter 37

Emergency Operations

Sets out safety-management considerations and procedures for emergency operations connected with USACE projects.

Clearer training and role expectations

The revised structure makes it easier to identify the training, qualifications, and responsibilities relevant to particular personnel and activities.

Stronger safety-management integration

The manual reflects the USACE Safety and Occupational Health Management System approach, supporting more systematic planning, hazard control, and accountability.

More focused planning requirements

Readers can more readily locate project-planning expectations, including the information that may need to appear in safety plans and task-specific controls.

Reduced duplication

Reorganisation helps limit repetitive material and circular references, making the manual more practical to use alongside contract and site documentation.

Selected 2024 changes

New and Updated Safety Requirements

The revised manual adds or clarifies safety expectations in several specialist areas. The requirements that apply will depend on the work being performed, the project’s contract terms, and the hazards identified through planning.

01

Blasting

Clearer expectations for the Blaster-in-Charge role and the development of comprehensive explosive-site safety plans.

02

Fire Prevention and Protection

Enhanced protocols for fire watches and associated protective measures where fire hazards are present.

03

Loading and Handling Equipment

Requirements addressing medical evaluations for personnel operating specified loading and handling equipment.

04

Sanitation

Greater emphasis on food-service worker training, pest control, and effective extermination planning where applicable.

05

Vehicles and Mechanized Equipment

A stronger focus on defensive-driving training for personnel operating specified vehicles, machinery, and equipment.

Practical next step: review relevant project roles, safety plans, and training records against the chapters that apply to your activities. Requirements for one specialist operation should not be assumed to apply to every project or worker.

Using the revised manual

Key Differences for End Users of the 2024 EM 385-1-1 Manual

The central purpose of EM 385-1-1 remains the same: helping projects identify hazards, establish controls, and protect personnel. The 2024 edition changes how users navigate, compare, and apply that information.

757 pages

More Detailed Reference Material

The revised manual is substantially longer, reflecting additional chapters and expanded guidance for particular activities, procedures, and safety topics.

Underlined updates

Changes Are Easier to Locate

New or modified text is underlined, giving readers familiar with the 2014 edition a practical starting point when comparing the updated requirements.

Role-led

Greater Focus on Training

More clearly defined training and qualification information reinforces the need to match personnel, responsibilities, and safety knowledge to the work being performed.

EM 385-1-1 online training

Get EM 385 Training for Your Role

Keeping safety knowledge current is important on projects that incorporate EM 385-1-1 requirements. Our online training is built around the 2024 manual and includes options for more in-depth training and refresher learning where required by your role, employer, or contract.

We believe trainees should be able to try training before they buy—preview the demonstration chapter below.

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